PM Inspection

S&SE  provides preventive maintenance inspection & necessary services including repairs,  retrofits,  and  spare  parts  that  help  ensure your oxidizers performance.    We have the capability and trained technicians  to  service  most  oxidizer  brands  in  the  market  and  offer  compatible  aftermarket products such as heat-exchangers, condensing economizers, waste heat solutions and PLCs.

NFPA  86  and  some  air  permits  require  oxidizer  operators  to  have  scheduled  maintenance programs  for  their  systems.   We offer annual, semi-annual and quarterly PM Services.  An inspection and evaluation report of your system including a checklist of recommended repairs, spare parts, upgrades,   etc.   provides   valuable   information   for   improving   equipment   life   &   reducing downtime.

Getting Started:

Preventive Maintenance starts with an in-house review of oxidizer and process diagram followed by audit of system’s operation.  Customers receive a detailed report with recommendations for improving performance, reliability, and safety, upon completion of the inspection service.

S&SE PM service is broken down into the following categories but it may vary based on equipment and model:

Internal & External Mechanical Inspection

External and Internal Mechanical Inspections include but are not limited to: Reactor Chambers, Access Doors, Compressed Air Train, Valves, Media or Catalyst, Insulation, Fan(s), Ductwork and Exhaust  Stack,  Fuel  Train,  Burner(s),  Expansion  Joint(s),  Control  Panels,  Dampers,  Collection Plenum, and Flame Arrestor.

Electrical Inspection 

Inspection  and  Component  Tests include  but  are  not  limited  to:  Thermocouples, Switches,  Actuators,  Variable  Frequency  Drive  (VFD),  Motors,  Starters,  Burner  Control  System, Temperature and Pressure Controllers, Chart Recorder, Lights, Relays, Timers, Emergency Stops, Disconnects, Man Machine Interface (MMI) and Modem

Process Control Analysis

Process Control  Analysis includes but is not limited to: System Startup Cycle, Online Conditions, Safety  Shutdowns,  Alarms,  Pressure  Control  Loops,  Valve  Cycling,  Temperature Profile,  Burner Tuning, and Airflow Verification.

Check Critical Parameters

As your oxidizer system get old, you should check critical parameters of your system like TER (thermal energy recovery). After 5 years operation, an average sized RTO designed for %95 TER may slipped to %93 TER. It may reluctant even in the maintenance department. Running a full operating at %93 TER verses %95 TER could add more operation cost.

Evaluate the Operating Cost

Typically, peak of VOC (Volatile Organic Compound) determines your oxidizer design, but average VOC load determine your operation cost. Evaluating and learning what your estimated operating cost can help determine steps to take to reduce the coast associated with operation of thermal oxidizers.

Spare Parts

Operating an oxidizer is a long term commitment. In addition to operational data logs, EPA & local environmental agencies require accurate documentation of oxidizer service & maintenance records. Part of that may include having the necessary spare parts on hand for your oxidizer system and prevent down time as well as compliance issues.

Additional Services

Additional  services  include but not limited to:  Emission  Monitoring  of  Process,  Destruction  Efficiency  Checks, Onsite Analysis, Laboratory Analysis, Catalyst Activity Testing, System Inlet Balancing.  If operation  systems/equipment  was   affected  by  environmental  requirements,  appropriate documentation  needs  to  be  recorded.  The  owner/permit  holders  is  required  to  show  the maintenance  document  to  air  quality  agent  in  a  manner  that  provides  assurance  of continued and ongoing  compliance.

Request Quote

Let one of our experienced engineers provide pricing and information that meets your specific needs.

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The Benefits of Working with Ship & Shore Environmental include:

Our Goal is to Meet Your Needs

The goal of every project is to create a custom solution that will best meet the individual needs of each facility.  Please contact us today for more information about how our products and services can be your air pollution abatement solution.

  • Our equipment is manufactured in the USA
  • Complete in-house engineering team and disciplines.
  • In-house project engineer manages your project.
  • 24/7 factory-trained service available by telephone.
  • Standard and extended warranty on all manufactured systems.
  • Equipment is pre-tested, pre-piped, pre-wired and skid-mounted to minimize installation time and expense, as much as practical.
  • Installation, commissioning and aftermarket service provided by trained personnel.
  • Complete VOC collection system design and installation.
  • Customized heat recovery solutions.
  • Ship & Shore Environmental is proud of our 100% success rate for all of our projects.